Many people cannot operate flexibly when operating a high-speed cutting machine, which results in the high-speed cutting machine working efficiency is not high or can not work normally, so how to use the high-speed cutting machine flexibly?
First of all, before using the slitter, you should first sweep out all the safety hazards in the operation site. At the same time, pay attention to check whether the slitter data is normal, check whether the voltage is normal, and whether the current is normal and stable.
Secondly, turn on the power switch of the hydraulic system of the slitter to check whether the oil level and pressure gauge of the main hydraulic drive system are correct and stable. Again, open the pneumatic shut-off valve of the slitter to check whether the air pressure is correct and stable.
Next is the setting control of the paper tube machine of the slitter, and the slitting menu is set according to the film type, thickness, length, width, etc. arranged in the slitting plan. File the corresponding BOPP film file from the PDF. Set the winding length and width of the corresponding standard film. Select the corresponding winding station, adjust the roller arm and roller, and install the paper core of the corresponding specifications.
Then, it is the feeding of the slitter paper tube machine, and the film is passed through. After all, it is the start-up operation and application control of the slitting machine.
After reading the above, I believe everyone already knows the flexible use of high-speed slitting machines.
Many people are not following the rules of the high-speed slitting machine when they operate the high-speed slitting machine, so that the rules can make the high-speed slitting machine better use, so what do they need to obey?
1. Check whether the number of joints on the cross-section of the product is the same as the number of the self-connected one. If the hot-melt adhesive applicator does not match, immediately rewind and check to prevent the inner joint from being mixed into the product.
2. Lead all the slitted film to the winding shaft according to the operation requirements. When the hot melt adhesive machine passes through the film, no blade is allowed on the machine to prevent scratches.
3. Stop pressing the stop button. When unwinding, do not allow your hands to touch the winding shaft to prevent your fingers from being caught.
4. Put the paper tube that meets the specifications on the take-up shaft, cut the products that meet the requirements into the paper tubes of the upper and lower take-up shafts drawn according to the normal method, start at a low speed, and find out that the paper tube is suitable on the take-up shaft Mark the location of the installation to facilitate the next installation. When installing the paper tube, the hand must grasp the surface of the paper tube to prevent it from falling and being injured by the shaft.
5. Start at a slow speed, observe whether the slitting film meets the quality requirements, and then slowly accelerate to start slitting. When the machine is running, it is strictly forbidden to put your hand into the machine, so as not to press the back of the hand.
6. Open (close) the raw material bracket to a suitable width, and place the semi-finished film roll to be cut on the bracket. When loading, the hand must leave the film roll section. Two people are not allowed to operate at the same time to prevent hand Clamped by the cylinder.
7. According to the characteristics of the semi-finished product, adjust the EPC device to ensure that the EPC photoelectricity is always on the tracking line, and pull the end of the film with the hand to start the film at a low speed to make the film go into normal.
8. Return the photoelectricity to the center position to ensure that the slider of the unwinding table is kept in the proper position in the middle of the guide bar.
9. Install the cutting knife holder to the appropriate position according to the requirements of the task list, fasten the lower knife, and then start at a low speed to cut the semi-finished product into the required specifications.
After reading the above, I believe everyone already knows the rules that high-speed slitters need to follow.
Nowadays, high-speed slitters are used in many places, so do you know how high-speed slitters used to be? What is the improvement method of high-speed cutting machine? Let's take a look at it together.
In the past, the speed of the magnetic powder clutch of the slitting machine could not be high, because it was easy to cause high-speed friction of the magnetic powder during operation, resulting in high temperature and shortened its life. In severe cases, it would be stuck, blocking the operation of the machine and causing very serious consequences for production.
Seriously affected the production efficiency. It is now controlled by a dual-frequency motor, so that when the diameter of the rewinding material becomes larger, the frequency-friction motor is controlled to make the magnetic powder friction at a certain value. Without high temperature.
The traditional control scheme of the slitter is to use a large motor to drive the rewinding and unwinding shaft. A magnetic powder clutch is added to the rewinding and unwinding shaft. The resistance of the magnetic powder clutch is controlled by adjusting the current of the magnetic powder clutch to control the surface tension of the material .
The magnetic powder clutch and brake are a special type of automatic actuator. It transfers torque through the magnetic powder filled in the working gap. By changing the magnetic current, the magnetic state of the magnetic powder can be changed, and the transmitted torque can be adjusted. It can be used for stepless speed regulation from zero to synchronous speed. It is suitable for high-speed segment fine-tuning and medium and small power speed regulation systems. It is also used in the unwinding or rewinding tension control system to adjust the torque by adjusting the current to ensure that the tension remains constant during the winding process.
The slitting machine is continuously controlled from single motor to dual motor and triple motor, which is more stable and efficient when the machine speed is faster.
After reading the above, I believe everyone already knows the improvement method of the high-speed slitting machine.
What is the relationship between the blade performance, price and stability of the paper slitter? The following slitter manufacturers will take you to understand it together.
In the relationship between the three, the stability of the blade is life, and the high cost performance is the goal. For example, imported blades are often used in high-speed cutting, but it is also a double-edged sword. While bringing a new and efficient production method to people, imported blades have high equipment, process, blade, blade clamping system Requirements, so the investment before and after is relatively high. In high-speed cutting, many conditions are at the edge of the limit, and the stability of imported blades will become a major problem, especially in the middle and late stages of equipment use, which is more obvious when the blade accuracy decreases. Therefore, it can not be high speed and high speed, if you can achieve high efficiency without using imported blades, you should not hesitate to give up imported blades.
After reading the above, I believe everyone already knows the relationship between the blade performance, price and stability of the paper slitter.
Now the number of slitting machine manufacturers has increased, so people do not know how to choose in the process of selecting slitting machine manufacturers. Let's follow the editor to see how to choose a regular slitting machine manufacturer.
For regular slitter manufacturers, many national inspection certificates must be complete, and they must be well-known in TV, newspapers or some local websites. If a manufacturer is very light in the minds of locals, then it must be not a regular manufacturer. In addition to that, it also depends on the strength of the partner. If you have cooperated with some large machinery manufacturers, then the manufacturer's formality has obviously been fully verified.
The regular slitter manufacturers must have many sales examples, which can be seen when they visit the factory or learned from the sales staff. Moreover, the quality of the sales evaluation can be seen from the sales quantity and the rate of return of orders. The long-term cooperation with customers can verify the reputation of the factory from the side.