When the paper tube machine is turned on, turn on the vacuum pump to verify the vacuum pressure, and turn on the air compressor to check the pressure of each part. After confirming that it is normal, switch on the air exhaust device of the edger and run the air. Turn on the rubber pump to check whether the amount of glue is normal. After all of them are determined to be normal, manual operation should be performed first to check whether each operating part is normal. If there is a fault, the fault should be eliminated first, and the operation can be carried out using semi-automatic operation after it is determined to be correct.
The paper tube machine should check whether the cleanliness of the equipment and its working environment meets the working requirements. When we receive a new paper tube machine, we should unpack it for closer inspection. After disassembling the outer packaging, please pay attention to check it again, and then make sure that there is no problem before cleaning. We first clean up the anti-rust agent coated on the surface of the equipment and the internal debris such as iron filings, rust, and dust accumulated during transportation.
At present, the beverage industry's degree of attention to aseptic cold filling production lines has reached a new level, and the use of aseptic cold filling equipment by beverage production enterprises has become an inevitable trend.
The investment cost of aseptic cold filling production line has always been the concern of the beverage industry. As equipment suppliers continue to reduce equipment costs, the investment cost of paper tube machinery and equipment for aseptic cold filling production lines has been reduced to that of hot filling lines. 1.5 to 1.6 times, and the suppliers of aseptic cold filling production lines for paper tube machinery and equipment have also matured.
Filling paper tube machinery and equipment are the core equipment on the production line. Whether the filling equipment can be quickly converted has attracted widespread attention from enterprises, because when producing different products or different bottle types, the filling equipment will be converted due to the paper tube machinery and equipment. The precious filling time is lost and production efficiency is reduced.
The main material of paper tube machines is metal materials. Recently, it has been said that the price of steel pipes has a downward trend. Will the price of paper tube machines also decrease?
In fact, this is a bit far-fetched. First of all, the price of steel has fallen, but when we went to the market, in fact, the price was not as exaggerated as the news said, and it still did not drop much. The second is that the metal used by the slitter itself is not a lot. If it is calculated, the cost of a single slitter is indispensable.
Before using the paper tube machine, you should check the conditions of the paper tube machine in detail, whether the electrical equipment and switches are good, whether the electrical circuits are insulated, whether the screws and nuts are tightened, whether the protective devices are safe, and lubricating oil is added at each refueling point. Open the car for 1 to 2 minutes and operate it only after the equipment is normal.
The production of paper tube machine must have a special person in charge. It is strictly forbidden for non-workers to misappropriate and operate the machine. It is strictly forbidden to place workers, cards, measuring tools and other sundries in various parts of the machine tool during work, and staff must not leave the work place without permission.
During the production of paper tubes, the operator must carefully observe the operation of the paper tube machine. If an abnormality is found, immediately shut down and cut off the power for maintenance.
When edging, prevent the trousers from getting caught in the paper loading shaft. When adjusting the machine, pay attention to the abrasive cloth wheel.
After the paper tube is rolled up, clean the machine and regularly fill the machine with lubricant.
This has been affected a lot, mainly because of different models and prices. Before liberation, China's packaging machinery industry was basically blank. Most products do not need packaging, and only a few products are packaged by hand, so packaging is not mechanized.
At present, there are many industries using paper tube machines, and the specifications used are also different. Each industry applies to different paper tube machines. When choosing, you must choose the one that suits your own company.
In fact, maintenance is a topic that is constant forever. Whether it is a person or a tool, from a human point of view, it is to make the body healthy and prolong life. From a machine perspective, it is also to extend life and be able to use it longer. The only difference is that people can maintain it by themselves, and the machine needs us to maintain it. So when we use the machine, don't forget to maintain it. Yes, it has a longer life and better working performance.
The paper tube machine has automatic cutting speed according to the actual situation to ensure consistent length and various control methods. It is equipped with a remote control interface that can be connected to a computer for PLC control. Only when we do a good job of paper tube machine maintenance can we guarantee its good performance and Life, so everyone needs to understand the common sense of paper tube machinery and equipment maintenance.
1. The first step of maintenance: When the paper tube machinery is turned on, the speed should be minimized to reduce the mechanical loss. After that, the switches and lines of the machinery and equipment should be carefully checked to ensure safety. 2. Check and find out that the problem must be solved after the machine is turned on and continue to be used. It is forbidden to cause accidents caused by forced production of paper tube machinery and equipment;
2. The second step of maintenance: timely addition and replacement of cooling fluid and lubricating oil. Before each use and after the point of use, check the condition of the lubricating oil and cooling fluid of the paper tube machinery and equipment. Lubricating oil and coolant and cleaning the mailbox at the appropriate time, Xiaobian reminds everyone to add paper tube machine manufacturers to develop the brand and model of cooling fluid and lubricant;
3. The third step of maintenance: Strictly abide by the maintenance operation regulations. During the regular maintenance of the paper tube machine, strictly follow the standards. It is forbidden to use tricky methods and non-designated tools for maintenance operations.
4. Main points of maintenance: The main point of maintenance of paper tube machinery and equipment is to grasp the maintenance time. We must pay special attention to the cleaning, adjustment and inspection work after each use of the paper tube machine. Paper tube-like equipment can be restored to good condition in time after use. If the paper tube machinery is left for a long time after use, it should also be coated with anti-rust oil.
First, the paper tube is mechanically cleaned. After the equipment is unpacked for inspection and dismantling, the coated anti-rust agent and iron scraps remaining inside, rust and dust accumulated during transportation and storage must be removed, and the device should be cleaned and cleaned.
Second, the paper tube is mechanically smooth. After the various parts of the equipment table are clean, it can be oiled and smooth. It is necessary for the smooth oil to pass the test, and it can only be used after it is determined to meet the requirements. It is necessary to filter the smooth oil before participating in the equipment. The refueling should reach the regular oil standard position; everything should be smooth and the oil holes should be filled with smooth oil.
Before cutting, adjust the tool and clamp the work. The parking baffle must be fixed, and work can only be carried out after a test run of clamping, loosening, forward and backward. When the machine tool is rotating, no part of the human body should touch the transmission parts. Cuffs must be worn during operation, and gloves are strictly forbidden to work. Spindle speed must be changed after stopping. Gears must be fully engaged during shifting. When the machine is found to be abnormal, stop the machine immediately for inspection.
(1) Check whether the printing ink is consistent with the order requirements.
(2) Check whether the adhesive meets the requirements.
(3) The equipment is lubricated in place, the specific locations are: sleeves, slide rails, cams, oil holes, etc.
(4) When turning on the power, you should check whether anyone is near the equipment and remind you to be safe.
(5) Turn on the vacuum pump to verify the vacuum pressure when turning on the machine, and turn on the air compressor to check the pressure of each part. After confirming that it is normal, switch on the air exhaust device of the edger and run the air. Turn on the rubber pump to check whether the amount of glue is normal.
(6) After all the operations are determined to be normal, manual operation should be performed first to check whether each running part is normal. If there are any faults, the faults should be eliminated first, and the operation can be carried out by semi-automatic operation after being determined to be correct.
(8) Before starting the machine, use a special tool to clean the grinding tool shaft, clear the remaining glue in the mold shaft, and then blow it with compressed air.
(9) The brass sleeve must be oiled before starting.
(10) The gas exchange valve must be refueled before starting the machine and refueled frequently.
(11) During the entire operation, one person must operate the equipment control switch, and pay attention to whether anyone is working on the equipment.