With the continuous improvement of technical level, we can also see that the paper tube equipment sold in the market has not only greatly improved the use performance, but also has become more and more intelligent. In this way, users will feel simpler and smarter when using the paper tube machine. So what are the aspects of its intelligence?
1. Today's paper tube machines have a self-locking function. That is to say, when the device is operated, the swing arm angle can be automatically locked without shaking after adjustment.
2. The winding force has also increased, so the power transmission efficiency is higher, the processed paper tube has a higher degree of lightness, and the flatness of the appearance is also very good.
3. The current paper tube machine also has the function of automatic follow-up cutting. At the same time, it can also ensure that the cut is neat and without warping, and the length of the cut can be adjusted according to the actual situation. In addition, it is quite convenient to operate the device. Usually, one or two people can be arranged to operate the device.
4. When operating the paper tube equipment, the user can also wind a certain amount of wide paper tape into a parallel spiral paper tube with the required inner diameter and wall thickness in accordance with the processing requirements set in advance.
5. It uses three active stepless speed-adjusting driving rollers, so there is no need to worry about the belt slipping during the running process.
The paper tube machine can be divided into intelligent numerical control spiral paper tube machine and program-controlled spiral paper tube machine according to the degree of intelligence. Its intelligent embodiment is as follows:
The first is to have a self-locking function. After the swing arm angle is adjusted, it can automatically lock without shaking.
Then with automatic cutting device, the cut is neat and without warping, and the length of the cutting tube can be adjusted automatically.
There is also the use of active stepless speed control to drive the rollers, the belt does not slip, the mandrel has small deformation, the belt pressure is large, the winding force is strong, the power transmission effect is high, the paper tube strength is good, and the appearance is flat.
In the paper tube machinery industry, the power of innovation also affects the upgrading of paper tube machinery. In the long development process, new products are constantly appearing to replace the old products, and they can continue to develop.
The replacement method is to replace local parts, components or key components and key technologies, so as to achieve the purpose of replacing a unit, so that the production capacity, performance, efficiency, model and assembly method of the original precision cutting machinery equipment or production line Wait for updates. In this way, most parts and unit parts are reused, which not only improves the value of equipment, but also saves raw materials and a large amount of labor, and reduces costs.
The application scope of paper tube machines is also very large. As the beverage industry's attention to aseptic cold filling production lines has reached a new level, the investment cost of aseptic cold filling production lines for paper tube special glue has become a concern of the beverage industry. The problem is that as equipment suppliers continue to reduce equipment costs, all of this is a requirement for innovation in the paper tube machinery industry. As the development of the paper tube machinery industry becomes more and more formal, innovation will also become the leading force in the paper tube machinery industry.
New hot spot of paper tube machine market
Years of paper tube machinery production experience have enabled Tongri Paper Tube Machinery Co., Ltd. to continuously develop many new products. The new automatic paper tube machine has become a new hot spot in the market!
The electrical control system design of the automatic paper tube machine has the following characteristics:
1. Adopt advanced PLC and digital communication technology to realize the production process. PLC's flexible programming is conducive to program reading, modification and maintenance. The free port protocol used for communication in the system is easy to program, does not require additional modules, and has low development costs.
2. The inverter controls the motor to drive smoothly, maintain a small amount of maintenance, and clean the site environment. Controlling the inverter through the free port protocol greatly reduces the complexity of the line connection, and avoids the possible influence of various electromagnetic interferences on the site on the control equipment.
3. It has a high degree of automation. It realizes counting, time-calculated production capacity, system monitoring, automatic fault identification, and automatic alarm through the man-machine interface, which improves the safety of paper tube machinery. The system is simple to maintain, effectively reduces the labor intensity of workers, improves production efficiency, and greatly increases production capacity.
Automatic paper tube machine equipment is an overview of various paper tube machines, including paper tube slitter, spiral paper tube machine, roll paper tube machine and so on. Paper tube machinery uses intelligent CNC unattended automatic glue spraying technology, so it has many advantages.
1. More than 80 function settings, set the working condition of the machine at will
2.Intelligent CNC unattended automatic spraying
3. Automatically cut and drop
4.Infrared + automatic speed change of the host makes the length of the pipe more accurate (error 1-2mm)
5. Automatic synchronous speed change when cutting, automatic return
6.Digital display with head viewpoint adjustment (optional)
7.Variable frequency speed control can save 30-60% than general electromagnetic speed control
8.Can increase electric drying equipment
9.Paper break * Automatic shutdown protection for glue break (optional)
10, ultra-low noise. <65 dB
11.Stainless steel plastic box + polyester rubber knife, durable
12.Single-round knife automatically cuts, cutting is more flat and the function is more stable.
1. Brake equipment. In order to save money, many manufacturers choose the principle of circuit braking, which uses the upper and lower limit sensors to cut off the power supply of the cutter motor. This kind of equipment may form a "sliding knife" when the power is suddenly cut off, the socket is loose, and the sensor fails. Extreme risk situation. In order to prevent this kind of situation from happening, the paper tube machine must choose the motor assembly with mechanical brake equipment, so no matter what kind of circuit fault occurs, the motor is locked to prevent accidental outbreak.
2. Double button operation principle. This requires the two buttons to be pressed together, otherwise the cutter motor will not operate, which can ensure the absolute safety of single-person operation.
3. In the actual application process, two people often cooperate to operate, so the situation becomes very risky, which requires the paper cutter to be equipped with front and rear safety covers. When the safety cover is opened, the motor will not move to ensure safety.
4. The above are the safety factors that affect the application process. When replacing the blade during protection and maintenance, use a knife holder to ensure that the blade edge is closed, ensuring both the safety of the person and the blade edge.
5. Furthermore, the removed blade must not be placed at will to prevent injury to people.
With the advancement of technology, the current paper tube machine not only has higher working efficiency, but also has the advantages of environmental protection and energy saving. Because of this, the use of paper tube machines is becoming more and more extensive, and the types are becoming more and more abundant. In actual applications, the device also has a good performance in terms of intelligence.
First, some high-quality paper tube machines also have advanced self-locking functions. In other words, it can automatically lock without shaking after adjusting the angle of its swing arm to a suitable range during use. Secondly, it is also equipped with an automatic follow-up cutting device, so that the cut is neat and without warping. The length of the cutting camp is adjustable and can be operated by one or two people.
When using this paper tube machine, if a paper shortage occurs, the device will automatically stop working. This feature can prevent the device from doing too much useless work and can save resources.
Not only that, during the operation of this type of paper tube machine, a certain amount of paper tape can be wound up to the required inner diameter and wall thickness specifications according to requirements. The equipment has high power transmission efficiency, good paper tube strength and flat appearance.
Frequency conversion technology is also currently used in paper tube machines. So, what effect does the inverter have on the energy-saving transformation of this equipment? In comparison, its low-frequency torque output is 180%, and its low-frequency operating characteristics are good. Under normal circumstances, the maximum output frequency is 600Hz, which can control high-speed motors.
For the user, in the operation process, the control method of the paper tube machine is relatively flexible, and the equipment itself has strong versatility. During production, the device has comprehensive detection and protection functions, such as overvoltage, undervoltage, and overload.
At the same time, this paper tube machine also has a variety of protection functions, which effectively ensures the stable and safe production of the equipment. And the paper tube machine motor has the function of automatic identification of dynamic parameters to ensure the stability and accuracy of the system and high product stability.
When using paper tube machine equipment, I believe that users' friends will also encounter some problems. When the equipment fails, it will definitely have some negative effects on our production work, so how should we solve these problems?
1. The spiral of the paper tube is uneven. This situation can be considered from three aspects: it may be that the cutting blade of the paper tube machine equipment has too much resistance to the paper tube; when the lubricant is applied, the first layer of lubricant is not uniformly applied; the equipment Insufficient belt tension, etc.
2. The surface of the produced paper tube product is not flat enough. The reason why such a problem occurs is probably due to the asymmetric winding angle of the two belts of the paper tube machine equipment, which causes the belt to unilaterally press the paper tube during the operation of the equipment. Adjust the handwheel appropriately.
3. The distribution of paper tube adhesive is uneven. It is possible that the blades and paper strips of the paper tube machine equipment did not form a right angle; the blades used by the equipment were not clean enough and there was debris stuck on them, which caused uneven coating. In this case, the angle of the scraper and the paper tape should be adjusted appropriately, and the scraper should be cleaned in time.
4, the amount of adhesive coating is unreasonable. Whether it is too much or too little, it will bring adverse effects. In view of this situation, it is necessary to appropriately adjust the blade angle of the scraper in accordance with the actual situation, so that the paper tube machine equipment can maintain a normal state.
The automatic paper tube machine has an intelligent paper tube machine with a self-locking function. After the angle of the swing arm is adjusted, it can be automatically locked without shaking. With automatic cutting device, the cut is neat and without warping, and the length of the cutting camp is adjustable.