Do you know the working principle and advantages of the automatic paper tube machine you purchased? If you do n’t know, it ’s better to know about it so that you can use it conveniently and if you have a certain understanding of automatic paper tube machine, you will be more at ease using this product. The following introduces you to the automatic paper tube machine:
1.Working principle
The main principle of the automatic paper tube machine is to use pneumatic and electric to run the cutting action, and the design of the automatic paper tube machine is beautiful and simple. Because the design is careful to make it perfect, such as the moderate height of the platform, it can facilitate employees to easily operate. In addition, the power consumption required to transmit the load is relatively small. The automatic paper tube machine uses a flat knife to cut, so the cuts after cutting are smooth and flat without dust, and the length and length of the cut are very accurate. Automatic paper tube machine This product has been widely used in textile, paper and packaging industries, etc. It is also one of the cutting equipment ideal for many manufacturers. (Automatic paper tube machine is best used for short length products. (Medium industry is better).
Advantages
The automatic paper tube machine is simple in design and easy to operate and the price is relatively low; in the working process, the work efficiency is very high and the cutting is performed pneumatically, so the consumption will be much less than other cutting equipment.
The paper tube machine has certain requirements on the production environment because it has a large number of paper scraps in the processing environment for a long time. These paper scraps often cause floating dust in the production workshop after drying, which has a certain impact on the user's health. And in order to ensure the safety of the equipment in use, what are the considerations for the requirements of the production environment?
Partition
The production of paper tube requires the production of pulp in the early stage to ensure the humidity of the environment, and the production of paper tube in the later stage requires the formation of paper tube to ensure that it is dry. The function of the paper tube machine also differs in the use environment. Partitioning is required.
2.Humidity
The requirements on humidity need to control the differences in humidity in different areas, to ensure that the product is kept dry during storage, to ensure that the humidity is appropriate during the production process, and to avoid causing relatively large corrosion to the paper tube machine.
3. Ventilation
The requirements of the paper tube machine in the production environment need to pay attention to the guarantee on one-way ventilation, which is very necessary for the operator to ensure the health, and it can remove the dust produced in the process of making the paper tube.
For the requirements of the paper tube machine production environment, we need to pay attention to these to ensure that the paper tube produced is excellent in quality and meets the safety in production.
In comparison, full-automatic paper tube machinery has many advantages, so it is more and more common in production. So do you know the specific advantages of the automatic paper tube machine? Next, we will introduce this content, hoping to facilitate your use.
Advantage one: The operation of the automatic paper tube machine is more convenient. In fact, the device's operation panel has more than eighty function settings, so users can make corresponding adjustments according to production needs, which is not only more efficient and simpler to use.
Advantage 2: The automatic paper tube machine has more complete functions. In practical applications, users can use this device to achieve automatic cutting operations and also to perform automatic tube dropping, which not only simplifies the operation process, but also makes the entire production process smoother.
Advantage three: Under normal operating conditions, the automatic paper tube machine can perform automatic speed change and automatic recovery during the cutting action. Make users friends more at ease.
Advantage four: In actual operation, if the production requirements need to be changed, the user can directly adjust on the operation panel of the automatic paper tube machine. Moreover, the device also has obvious energy-saving effects, which can save 30% to 60% of power.
Advantage five: The precision of the automatic paper tube machine is higher. This is because the device uses dual infrared and automatic transmission systems, so during the cutting process, the length of the paper tube is very accurate and the cutting is also very accurate.
From the perspective of the working mode of the paper tube machine, in the relay control circuit, when the power is turned on, all the relays in the circuit are in a restricted state, that is, the pull-in relays are closed at the same time, and the relays that should not Certain conditions cannot be combined. This kind of working method is called parallel working method. The PLC's user program is executed in a cyclic order. Therefore, each soft relay is in a cyclic scan. The sequence of each relay subject to the same condition is determined by the program scan sequence. This working method is called serial. Way of working. 2. From the control method of the paper tube machine, the control logic of the electrical control system uses hardware wiring, and the control logic of the relay mechanical contacts is connected in series or parallel. The PLC uses computer technology, and its control logic is stored in the memory as a program. To change the control logic, you only need to change the program, so it is easy to change or add system functions.
1. Wear personal protective equipment properly. What you should wear must be worn, and what you should not wear must not be worn. For example, a female worker is required to wear a protective cap during paper tube machining. If she does not wear it, she may twist her hair. At the same time, it is required not to wear gloves. If it is worn, the rotating part of the paper tube machine may twist the gloves in and hurt hands.
2. The paper tube machinery and equipment must also undergo safety inspection in accordance with regulations during operation. The special paper tube machine is to see if the fastened object is loose due to vibration in order to re-tighten.
3. Before the operation, the paper tube machinery and equipment must be inspected for safety, and the truck must be run empty. After confirming that it is normal, it can be put into operation.
4. It is strictly forbidden to operate the equipment with faults. Do not make use of it to prevent accidents.
5. When the paper tube machinery is in operation, it is strictly forbidden to adjust by hand; nor shall it be used to measure parts by hand, or to lubricate and clean up debris. If necessary, the machinery and equipment should be shut down first.
6. The knives, jigs, and processed parts used in paper tube machinery and equipment must be installed firmly and must not be loose.
7. The mechanical safety device must be used correctly in accordance with regulations, and it must never be removed and not used.
8. When the paper tube mechanical equipment is running, the operator must not leave the work post to prevent unattended disposal when problems occur.
9. After the work is completed, the switch should be turned off, the tools and workpieces should be withdrawn from the working position, and the work site should be cleaned up. The parts, jigs, etc. should be neatly arranged to clean the paper tube machinery and equipment.
The operating principle of the paper tube machine under different control systems is introduced:
1. From the working mode of the paper tube machine, in the relay control circuit, when the power is turned on, all the relays in the circuit are in a restricted state, that is, the pull-in relays are closed at the same time. The relay is limited by certain conditions and cannot be pulled in. This kind of working mode is called parallel working mode. The PLC user program is executed cyclically in a certain order. Each soft relay is in a cyclic scanning scan. The sequence of each relay subject to the same condition is determined by the program scanning sequence. This working method is called serial work. the way. 2. From the control method of the paper tube machine, the control logic of the electrical control system uses hardware wiring, and the control logic of the relay mechanical contacts is connected in series or parallel. PLC uses computer technology, and its control logic is stored in memory in the form of a program. To change the control logic, only the program needs to be changed, so it is easy to change or add system functions. Paper tube machine adopts CNC computer numerical control system, SMS synchronous mobile cutting and cutting device, equipped with imported servo drive, can greatly reduce the resistance of the cutter to the paper tube during the cutting operation, and make the gap of the paper tube uniform. The blade of the paper tube machine adopts imported single circular knife cutting design, and the fully CNC-driven cutter (non-cylinder driven) achieves accurate cutting. Ultra quiet design of transmission part of paper tube machine (national patent), improve work efficiency!
Application of paper tube machine in packaging industry
At present, the beverage industry's degree of attention to aseptic cold filling production lines has reached a new level, and the use of aseptic cold filling equipment by beverage production enterprises has become an inevitable trend.
The investment cost of aseptic cold filling production line has always been the concern of the beverage industry. With the continuous reduction of equipment costs by equipment suppliers, the investment cost of paper tube machines for aseptic cold filling production lines has been reduced to 1.5 of the hot filling line. ~ 1.6 times, and the supplier of domestic aseptic cold filling production line of paper tube machine has also matured continuously. Filling equipment Paper tube machine is the most core equipment on the production line. Whether the filling equipment can be quickly converted has attracted widespread attention from enterprises. Because when producing different products or different bottle types, the filling equipment will lose valuable filling time and reduce production efficiency due to the conversion of paper tube equipment.