How to solve the problems encountered by the automatic slitting machine? Fully automatic slitter equipment plays a very important role in the paper processing industry, and it will inevitably fail during the process of use, which will cause certain obstacles to the production process and manufacturers will also suffer losses. If the staff pays great attention to daily maintenance, there will generally be no problems. Let's talk about how to solve the following problems in Zhejiang slitting machine equipment manufacturers.
Common failure treatment methods of automatic slitting machine equipment:
1. The winding of the automatic slitting machine is uneven. Most of them are due to the unsuitability of the paper core. As long as the paper core that meets the required inner diameter is replaced, in addition, the winding roller should also be used during the winding process. Can avoid the problem of uneven winding.
2. The meter counting is inaccurate. If you encounter such a problem, you can touch the double wheel of the metering wheel at the same time to the feeding rubber roller, and make a mark on the metering wheel. .
3. When the semi-finished product is loose in the middle, it is closely related to uneven gluing and uneven substrate. At this time, the arched roller should be adjusted to support it, or the tension of the unwinding shaft is increased, and the substrate is compacted with a knife tube.
4. The semi-finished product produces wrinkles during winding, and the pressure of the tension cylinder can be appropriately increased.
5. When the finished product is wound, whether the tension of the winding shaft is too tight, or it is closely related to the glue when gluing.
The above are the common problems and corresponding solutions in the process of automatic slitter equipment. I hope it can help everyone. If you encounter big problems, you ca n’t solve them. You can invite a professional maintenance master to take a look. . We are a manufacturer of slitting machine equipment. Friends who are interested in slitting machine equipment are welcome to contact us by phone.
What is the cutting process of the paper cutting machine? Let's understand it together.
1. Cutting, slitting wide-width coils into multiple rolls with narrow specifications;
2. Trimming, cutting off the technological margins reserved for the previous process, mostly used for the processing of composite films and other materials;
3. Separate rolls, divide the large roll diameter material into several rolls of small roll diameter materials, equivalent to rewinding and so on. These methods are sometimes mixed. No matter which process is used, the material after cutting should meet the corresponding technical indicators: size requirements (referring to the width and length of the cutting material, etc.) and quality requirements (flatness of the coil, Surface quality, etc.).
Manufacturing and purchasing qualified slitting equipment must not only meet these technical indicators, but also must consider the following two factors: operating efficiency, mainly including the working speed, stability and difficulty of machine operation of the equipment; economic performance, refers to the equipment The scope of application of materials, the processing limit size, as well as the price of equipment and energy consumption. With the continuous development of packaging technology and the improvement of packaging grades, the performance requirements of packaging materials on packaging materials have become increasingly prominent, and many materials with special properties have appeared, such as aluminum coating with shading effect and high surface quality requirements. CPP film with high rate, multi-material composite film with high barrier performance, etc. The continuous application of various new materials promotes the rapid development of the flexible packaging market. The growth of market demand and the development of special application fields have made the requirements for packaging materials slitting higher and higher, as well as the requirements for slitting equipment. On the other hand, with the gradual promotion of automated packaging equipment in the packaging industry, such as food packaging, cigarette packaging, etc., these are very picky about the quality of the material after slitting, which gives the slitting machine high grade and high precision Control has brought vast room for development.
After reading the above, I believe everyone has already understood the slitting process of the paper slitter.
The paper slitter is an indispensable device in life. For the sake of safety, we must pay attention to many operating specifications. Let's take a look together.
1. Shut down for help if you cannot solve the problem, do not continue to run the machine under abnormal conditions.
2. Safe production is a necessary prerequisite, and safety matters must be paid attention to during operation.
3. When adjusting the knife, first use an air gun to clean up the dust, and then carry out the knife adjustment process.
4. For some base paper core problems, please pay attention to the proper chuck clamping of the base paper core.
5. Pull out the gas shaft by cutting, and support water pipes must be added on both sides. Pay attention to pull out the gas shaft safely.
6. When performing edge blowing, first stop the machine and put the paper into the tube, then restart the machine.
7. To stop the machine when encountering abnormal problems, you must press the red key to stop the emergency. Develop the correct emergency shutdown habit.
8. In the case of paper padding, keep a certain distance from the plastic shaft and the paper tray to avoid injury.
9. When loading the original paper, when the original paper passes through the cutter, the paper rolls up when the paper rolls up, and then the paper must be adjusted.
10 When using an air gun to clean the dust on the knife, first try to spray out the water inside for a period of time. If the gas from the air gun contains water, dry the shaft with a rag before continuing.
11. When using the knife slide to deal with the damaged paper of the base paper, be careful not to damage the inner paper.
12. When blowing, pay attention to the stability of the flash when accelerating.
13. In the case of paper of category c, slow down the speed as much as possible to avoid paper breaks (1200 rpm and 1800 rpm is 5 minutes slower when the paper is broken and unloaded and then the time difference is 7 minutes).
14. When the core of the base paper is deformed and the base paper rotates slowly, pay attention to the speed adjustment to reduce the speed as much as possible.
15. When the original paper is cut to the end, slow down properly to avoid paper break.
I believe everyone knows the operation specifications of the above paper slitter.
What are the safe operating specifications for paper slitters? Let's take a look below.
1. The input voltage is three live wires and one neutral wire. Hold the porcelain handle when closing and pulling to avoid electric shock.
2. Use an allen wrench every day to check whether the cross screw of the winding shaft is firm. If it is loose, tighten it in time.
3. Keep the whole machine clean, wipe off the oil stains in time, and remove the plastic strips on the winding.
4. Feeding: The two large rubber shafts on the slitting machine cannot pass through the material to avoid scratching.
5. Distinguish the side selection of the electric eye, distinguish between manual and automatic, you can move the unwinding shaft left and right when manual, and switch to manual when power off.
6. When cutting, adjust the left and right devices of the unwinding with the hand wheel, so that the closing contact is in the middle of the two switches.
After reading the above, I believe that everyone already knows the safe operating specifications of the paper slitter.
What are the main development directions of high-speed slitting machines? Let's take a look below.
The development direction of high-speed slitting machine is mainly manifested in the following aspects. Frame structure, whether it is one-time slitting or two, three-time slitting, high-speed slitting machine manufacturers should invest their energy and study on the frame structure to effectively Focus on, design a more reasonable slitting machine, get rid of the plagiarism phenomenon of the currently produced slitting machine, research and design a personalized slitting machine, so that the cutting of different materials is more detailed in the structure, in the next round of the international market In the competition, it provides film manufacturers with a favorable weapon, and also finds a blue ocean for their own companies. In the automation control part, the current level of automation of the slitter produced in China is still at the lower middle level, although the use of domestic control original devices It has been very popular and the price is relatively low, but the depth of domestic slitting machine manufacturers is far behind the level of foreign developed countries, especially in the structure of the control system and the slitting machine, and the lack of slitting materials Organic integration, at this level, the vast majority of domestic slitting machines still stay on the thick line, and have not yet deeply understood the rigor and rationality of the slitter control system. The internal slitting machine manufacturer should proceed from the above directions to find a method that meets the principle of slitting machine control and can maximize the use of the functions provided by the hardware. Manufacturing, this is the face of China's manufacturing industry. Common problem, any mechanical equipment, in addition to being reasonable in design, requires precision in manufacturing, and China's manufacturing industry is lacking in this regard.In addition, the manufacturing process is also a weak link, manufacturing slitting equipment, In addition to some general-purpose machine tools, some special equipment for manufacturing slitting machines, such as dynamic balancing machines, water cutting machines, etc., are required. Due to the high manufacturing precision requirements of slitting machines, some equipment requires CNC machine tools to process parts In particular, it is necessary to popularize the use of machining centers, so that the machining accuracy of the manufactured slitter can be fundamentally guaranteed.
After reading the above content, I believe everyone already knows the development direction of the high-speed slitting machine.