The precision of the automatic laminating machine is very high at work, especially the surface accuracy and shopping degree of each roller. Once the slightest streaks, cracks, scratches, obscuration, or a slight roundabout deformation. All will affect the processing quality of the product, even not working properly. Therefore, it is very important to protect the fully automatic laminating machine carefully and carefully.
Daily maintenance method of automatic laminating machine:
1. Always check the oil pipes, valves and cylinder plugs of the hydraulic system for oil leakage. When oil leakage is found, the sealing ring should be replaced in time, and the appropriate amount of hydraulic oil should be filled into the hydraulic cylinder in time;
2. Always check whether the rubber roller is stuck with rubber skin or grease, and wipe the rubber traces and dust on the roller in time. Keep the two rolled surfaces clean and dark. The surface of each roller must be kept seriously clean. Always clean the machine immediately after applying the machine. Wash with glue thinner (alcohol or xylene) and wipe each roller with a soft towel. It is strictly forbidden to scrape the surface of the roller with a sharp tool. Every time the machine is turned on, the dust on the surface of each roller should be wiped off. And check whether the surface of each roller of the machine is dark, the machine is malfunctioning or abnormal sound, it should be analyzed in time to find the cause and clear it, and the machine can continue to be applied after everything is normal;
3. The grounding of the machine and the insulation of electrical appliances should be ensured;
4. The blade line of the scraping blade should be kept flat and flexible. When there are detours, teeth, curling, etc., it should be repaired and replaced in time. Use 0.15~0.20 mm of manganese steel skin or the blade of the offset press, according to the original specifications Change the size;
5. Regularly add lubricating oil to the transmission parts and sliding surfaces of the machine to ensure that the machine is in a good lubrication state. Especially for the large bearings of the pressure roller due to the high pressure and high temperature encountered, the lubricating oil is volatilized and lost, and the dwarf high-temperature lubricating oil should be timely so that it can normally perform obligations under high temperature and high pressure;
6. A comprehensive inspection of the machine should be carried out once a year to find the problem and solve it in time to avoid more serious damage to the machine.
The laminating machine manufacturers adopt the advanced structure of automatic paper feeding and automatic paper cutting, which reduces the labor intensity of manual operation, improves the production efficiency, and guarantees the quality of the products. It is suitable for laminating all kinds of art prints. Laminating machine manufacturers will be widely used to process all kinds of book covers, pictures, packaging cartons, portable paper plastic bags, calendars, etc. It makes the color more vivid, clear lines, bright and beautiful, moisture-proof and stain-proof, and durable, it is the ideal equipment for the printing and packaging industry.
Structural features:
1. The design of the host mode occupies a small space and saves the materials of the laminating machine manufacturers.
2. The main unit integrates gluing, drying and laminating, which is convenient for the operator to use.
3. One machine can be used for multiple purposes, including oil-based glue, water-based glue, and dry-type film.
4. Compared with the design of the bridge drying tunnel, the drying system has a more stable operation of the film and will not shift left and right.
5. The main composite roller adopts large diameter steel roller, oil heating system, and the surface temperature of the roller is uniform and stable.
6. Pneumatic lamination, ergonomic operation interface design, easy and simple to use.
7. Equipped with three rewinding carts, which is convenient for rewinding and replacement, and does not stop working.
8. The main engine drive adopts frequency conversion speed regulation, PLC control system, which can stably and flexibly adjust the working speed.
9. Pneumatic bidirectional diaphragm pump circulation system is used for glue supply, which is convenient and stable in operation.
10. According to the different types of membranes, a variety of membrane penetration methods are available.
Laminating machine manufacturers must wait for the blot to dry before laminating the film. When laminating, pay attention to the direction of the paper strands, especially thick paper, to reduce the curling of the paper due to rolling and stretching. In addition, attention should be paid to the use of hot laminator. Too high a temperature will deform the paper and film, causing the product to curl, but not too low, otherwise it will cause insufficient viscosity. The temperature of coated paper should be slightly lower than that of offset paper.
1. Install the laminator on a special bracket and place it on a stable and firm workbench. Then make a special platform for laminating film, the height is 5 mm lower than the edge height of the laminating machine, the width is 1600 mm, and the length is more than 1 meter.
2. Place the material to be mounted on the film or the empty cold laminator on the iron roller in front of the cold film machine. After entering the cold laminator, the coating surface is facing upward.
3. Adjust the pressure regulating handwheel on the cold laminator, lift the upper rubber roller, and then pass the material out of the two rubber rollers by 10 cm.
4. If laminating film is needed, the cold laminating film must be put out of the two rubber rollers of the cold laminating machine by 10 cm and placed on the consumables. The film and the consumables must be aligned on both sides.
5. Adjust the position of the consumables on the platform so that the tightness of the two sides of the cold laminator is basically the same, then adjust the pressure hand wheel on the machine, put the top roller down, and adjust it to the empty position. The pressure on both ends must be the same.
Inspection work before laminating machine:
1. Confirm whether the machine is in a safe state.
2. Film transport adjustment to make the film tension even to adapt to the film transport tension.
3. Check whether the gap between the glue roller and the glue is parallel.
4. Check the temperature of the heating roller to avoid inaccurate thermometer.
5. The pressure that the pressure gauge must reach, otherwise the pressure will affect the product.
6. Clean the sundries on the rubber roller, so as not to cause waste in the finished product.
Fully automatic laminating is to apply plastic adhesive to the plastic film and print it with paper as the substrate, press it together with the rubber roller and the heating roller to form a product of paper and plastic. Can be divided into mica tape coating, paper coating, advertising consumables coating, aluminum foil coating, suitable for: paper, film, PE, PVC and other roll composite. The fully automatic laminating machine is customized for the world's largest lens manufacturer. It realizes automatic film sticking and protects the lens to prevent the subsequent process from scratching the lens.
After the modification of the laminating machine, the stability and followability of the system have been greatly improved, the problems of reverse osmosis membrane jitter and scratches have been completely resolved, and the product quality has been greatly improved. The composite reverse osmosis membrane is a new type of polymer material, and the membrane laminator is the key production equipment. There are many problems with the electrical control system of the imported laminator, which cannot guarantee the quality of the product. The overall scheme design for the transformation of the electrical control system of the laminator. The PLC with simple programming and easy maintenance is used to replace the industrial computer, and the inverter is used to replace the imported DC speed regulating device with poor reliability. Only when the tension of each section of the reverse osmosis membrane is kept constant during the operation of the equipment can the quality of the reverse osmosis membrane be ensured.
The laminating process of laminating machine refers to the whole process of laminating pictures and photos, including film selection, film making, and cutting. Mainly used for post-production of advertising pictures and wedding photos. The pictures covered with film have high anti-corrosion, waterproof, dustproof, anti-wrinkle and anti-ultraviolet erosion performance, which can produce strong three-dimensional sense and artistic appeal. The cold laminating machine is the main equipment to complete the laminating, and it is also the necessary supporting equipment for the computer inkjet machine and electrostatic photo machine. The commonly used equipments for lamination include manual cold laminator, electric cold laminator, self-exposed film cold laminator and automatic cold and hot laminator. There are also transfer equipment.