The high-speed slitting machine needs to be checked regularly, otherwise it is prone to failure, so what should we do when the failure occurs?
1. Insufficient winding tension-disposal method: when the voltage of the upper and lower tension controllers controlling the magnetic powder clutch is adjusted to a high level, the winding tension is still not enough, the winding film material is lax, and the winding shaft can be caught by hand Stop the bomb. Clarified that the output torque of the magnetic powder clutch is not good, and the magnetic powder in the meantime is reduced or invalid due to the longer time. The manufacturer of the slitter introduces it at this time. .
2. The photoelectric tracking is inaccurate during slitting-disposal method:
(1) The photoelectric eye adjustment method and homework situation selection are not accurate, and should be adjusted from the beginning according to the requirements of the statement;
(2) The color difference between the traced line or edge and the nearby film material is not significant, and the color difference contrast should be increased.
What is the development direction of high-speed slitting machine? Let's take a look at the development path of high-speed slitting machine.
1. Automation control part: At present, the level of automation of the slitter produced in China is still at the lower middle level. Although the use of domestic control original devices has been very popular and the price is relatively low, the depth of use of domestic slitter manufacturers Far behind the level of foreign developed countries, especially in the control system and the structure of the slitter, and the lack of organic integration of the material to be cut, at this level, the majority of domestic slitters still remain in On the thick lines, I haven't further understood the rigor and rationality of the slitter control system.
2. Frame structure: Whether it is one-time slitting or two or three-time slitting, domestic slitting machine manufacturers should devote their energy to research on the frame structure, and focus on the slitting machine manufacturers to design a more reasonable slitting machine In order to get rid of the plagiarism of the produced slitting machine, research and design a personalized slitting machine to make the structure of slitting different materials more detailed.
3. Manufacturing: This is a common problem faced by China's manufacturing industry. In addition to being reasonable in design, any mechanical equipment also requires precision in manufacturing, and China's manufacturing industry is lacking in this regard. In addition, manufacturing The process is also a weak link. In addition to some general-purpose machine tools, manufacturing of slitting equipment also requires special equipment for manufacturing slitting machines, such as dynamic balancing machines and water cutting machines. Therefore, some equipment needs to use CNC machine tools to process parts, especially the need to popularize the use of mechanical processing centers, so that the processing accuracy of the manufactured cutting machine can be fundamentally guaranteed.
The work of the paper slitter cannot be smooth all the time, it will always have some small problems, so what are the problems?
1. The trend of slitting and rewinding materials
This is mainly because the winding tension is not enough, adjust the appropriate winding tension of the paper slitter, use a pressing roller for winding, and enter the winding paper core after wrapping the slitting material through the pressing roller.
2. Uneven winding of slitting machine
In this case, most of them are due to the unsuitability of the paper core, as long as the paper core that meets the required inner diameter is replaced. In addition, during the winding process, the winding roller should also be used to avoid uneven winding. problem.
3. Meter counting is not allowed
If you encounter this kind of problem, you can touch the double wheel of the metering wheel at the same time to the feeding rubber roller, and make a mark on the metering wheel and crank it 5 times to count 1 meter. Otherwise, replace the metering.
The above three are the problems that are easy to occur in the paper slitter. I believe everyone already knows it.
What is the cutting process for soft materials? What methods can it be used for? The following slitter manufacturers introduce you to the slitting process of soft materials.
There are several methods for cutting soft materials, such as plastic film and paper, which can be achieved by using blades, straight or round blades, while others will be cut The material is pressed against the hard roller.
Those cutting materials similar to narrow strips can be called coils when they are rewound, and the cutting blade can be set to the desired width. Some machines have many blades to increase the choice of cutting width, other machines have only one blade, and can be set to the desired position. The cut material is unwound on paper, plastic or metal core on the exit side of the machine.
This process is applied because of its low cost and high precision in mass production. Some machines have a program that monitors the blade and often grinds the blade to maintain the cutting quality and accuracy. Depending on the industry and the product being cut, these machines can operate between 10 m / min (special metal mesh) and 5000 m / min (paper making process). These machines can also contain a large number of automated functions to accurately control the tension of the material, automatically position the cutting knife, automatically align the winding core of the winding material, and reduce the manual operation of the coil.
After reading the above, I believe everyone already knows the cutting process of soft materials.
If the high-speed slitting machine cannot be operated correctly, many accidents will occur. Let's take a look at the taboos of using high-speed slitting machine together.
1. Care should be taken when loading and unloading materials to prevent smashing.
2. When using a utility knife, it should not be extended too long to prevent the blade from cutting people.
3. Maintain the high-speed slitting machine regularly to clean up the dust.
4. If a foreign object falls into the equipment, it should be handled in time.
5. When working, bring the corresponding protective cover and work clothes.
The above are the things to pay attention to when using the high-speed slitter.