The environmental protection packaging involves a wide range of aspects, the packaging materials are the basis, and the environmentally friendly packaging technology and equipment also determine the amount of “gold content” of environmentally friendly packaging. Environmentally-friendly packaging equipment is a high-tech, high-intelligence, high-competitive product integrating electromechanical, optoelectronic, and bionics. Its development speed is fast and its update speed is fast. With the widespread adoption of new composite packaging materials, the requirements for packaging equipment and processes are also more stringent.
The folder gluer is the last process of packaging processing. It is a device that folds and sticks the printed and die-cut cardboard or PVC-PET-PP paste, which replaces the manual paste box method.
First, semi-automatic carton folder machine main application
Large cartons and corrugated boxes, as well as other cartons that can not be glued by the automatic folder-gluer. The working procedures include: automatic feeding, edging, smearing, then feeding through the belt, manual folding forming, and then setting by the air pressure table on one side. The semi-automatic folder-gluing machine is mainly used for the adhesive edge of PVC-PET-PP paste box. The working procedures include: manual folding box, discharging the paste, and then sending out by belt, artificial folding molding. The machine-made packaging box has a beautiful appearance, a firm adhesive mouth, and a paste, and its output is determined by the skill of the worker.
Second, the automatic carton folder-gluer usually has three types:
1. Ordinary side paste-gluer box machine: It has the most basic two-sided folding and two-side paste function. This folder-gluer has the highest proportion in the market and the widest application range. It is the most basic glue-gluing device instead of manual paste box.
2. Folder-folding machine with pre-folding: ordinary paper box is basically square, ordinary type folder-gluer and manual folder can only fold two sides, the other two sides only have indentation but no fold, so open the paper The box is not easy, and it is easy to get stuck in the automatic loading line. The pre-folded carton is easy to open, suitable for automatic loading and packaging machines, especially the medicine box, basically using a pre-folding folder machine.
3. Gluing machine with hook bottom: It not only has the functions of the above two types of folder gluer, but also can fold and paste the bottom of the box. Boxes that are pasted in this way are particularly easy to open when in use. And the bottom has been glued, no need to manually insert the bottom, we call it the automatic bottom.
With the acceleration of economic globalization and the intensification of market competition, the domestic printing and packaging industry has gradually become in line with international standards. Paste boxes are no exception. At present, there is a big gap between the domestic paste-box process and the production of folder-gluers and the international advanced level. The proportion of manual paste boxes in the domestic market is quite large. The domestic low-cost advantage of the labor force is gradually narrowing, and the labor force is in front of the boss. In the face of this situation, the industry realizes that it is imperative to take the road of automation.
The market analysis report of the folder gluer industry is an analysis of the market data, market competition, regional market, market trend and attraction range of the folder gluer industry. It refers to the market research and supply and demand forecast of the folder gluer industry. According to the market environment, competitiveness and competitors of the folder gluer industry, analyze and judge whether the products of the folder gluer industry have a market within a limited time, and how to adopt Marketing strategy to achieve sales targets or adopt what investment strategy to enter the folder-gluer market.
The main analysis points of the folder gluer market analysis report include:
First, the market analysis and market supply forecast of the folder gluer industry. This includes the estimated market supply of the folder-gluer industry and the supply capacity of the future market for the folder-gluer industry.
Second, the market demand analysis of the folder gluer industry and the market demand forecast of the folder gluer industry. Including the current market demand for the folder-gluing machine industry and forecasting the future market capacity and product competitiveness of the folder-gluer industry. Survey analysis, statistical analysis, and related analytical prediction methods are usually used.
Third, the market demand level of the folder-gluer industry and the analysis of market demand in various regions. That is, according to the characteristics of each market, population distribution, economic income, consumption habits, administrative divisions, best-selling brands, production consumption, etc., determine the needs of different regions, different consumers and users, as well as transportation and sales expenses.
Fourth, the market competition pattern of the folder-gluer industry. Including the analysis of the main competitive entities in the market, the position of each competitive entity in the market, and the main competitive means adopted by the industry;
Fifth, estimate the product life cycle and saleable time of the folder-gluer industry. That is, predicting the time required by the market to make the most appropriate cooperation between production and distribution activities and market demand. Through market analysis, the future demand, variety and duration of products can be determined; product sales and competitiveness; product specifications and product changes and updates; regional distribution of product demand.
First, the paper feeding method of the sponge belt is adopted, and the elastic adjustable paper knife is combined with the vibration motor to smoothly and accurately separate the paper embryo. The clutch under the photoelectric control controls the paper feeding transmission system to ensure that the paper embryo accurately enters the glue-on part, so that the paper is not stopped.
Second, the imported hot melt adhesive system under photoelectric control can be adjusted according to the size of the paper embryo and the position of the glue, to meet the production requirements.
Third, the working part of the forming department, using the adjustable inner and outer molds controlled by optoelectronics and cylinders, can accurately and consistently complete the forming of the paper embryo. The inner and outer molds can also be adjusted according to the size of the paper embryo to meet the processing requirements of different sizes of paper boxes.
Fourth, the conveying department is driven by a separate speed-regulating motor, which can be adjusted with the production speed of the main machine to ensure the orderly output of the finished carton.
Fifth, the inverter is used to control the motor drive, the speed regulation is balanced, and the power is saved.
Sixth, the use of advanced timing belt and timing wheel drive to ensure accurate, stable and low noise transmission.
First, multi-functional, mobility
From the perspective of international market share, linear boxes account for about 60%, lock bottom boxes account for about 30%, hexagon boxes, octagonal boxes, and special-shaped boxes account for about 10%, and the proportion of linear boxes is declining. The proportion is gradually increasing. At present, standard linear boxes are still commonly used in China's packaging market. With the acceleration of economic globalization and the intensification of market competition, consumers and packaging users are increasingly demanding packaging boxes. In order to increase the added value of products, the box design of packaging boxes is increasingly diversified, and some advanced automatics. There is also a growing demand for lock-type color boxes, including toy boxes, wine boxes, and medicine boxes. This complex box type is generally not effectively produced by a manual or simple folder gluer. In terms of the adaptability of the box type, the domestic automatic folder-gluing machine is far less than the imported automatic folder-gluer, especially in the production of the shaped box. At present, the domestic automatic folder-gluing machine can not meet the requirements, and domestic manufacturers need to redouble their efforts.
Second, high speed, high productivity
As a color box supplier, the availability of instant production and immediate delivery has become a prerequisite for customer choice. On-time delivery, providing a sufficient number of cartons in the shortest amount of time will help to get the order. It is required that the folder gluer must be easy to adjust, the production speed is high, and of course the stability is also indispensable, because the manufacturer needs to be ready for production at any time.
Third, to adapt to the production of small batches of packaging
At present, the short version of the live is more and more, the small batch of paste box is mainly relying on manual in the domestic. If the automatic folder gluer can make breakthroughs in small batch production in the future, it will be more conducive to the promotion and application of the automatic folder gluer.
Fourth, improve the degree of automation
After the printing industry is moving toward tighter deadlines, shorter operating cycles, more work shifts and the need to reduce set-up preparation time, post-press equipment manufacturers are also facing increasing pressure. The higher the automation of the automatic folder-gluer, the lower the dependence on the operator, and the higher the production efficiency and the lower the labor intensity of the operator. In terms of operability, it will become more and more humanized, embodying the "people-oriented" design concept.
In the packaging and printing industry, the folder-gluer is the last process of packaging, and the printed and die-cut cardboard is folded and glued. Our lives are like food packaging boxes, medical packaging boxes, cosmetic packaging boxes, etc., which are basically finished using the folder gluer for paste box processing.
According to the current understanding, the development of the domestic folder-gluer machine is not optimistic, which is mainly related to the late start of the folder-gluer manufacturing industry in China. At present, in addition to the achievements of a few companies in the development of folder-gluers, most of the enterprises in China are at a low-to-medium level, and it is difficult to open the “outside of the country” in the international market.
In the international market, linear boxes account for the largest proportion, and the proportions of lock bottom boxes, hexagon boxes, octagonal boxes, and shaped boxes are small. With the continuous development of technology, the proportion of linear boxes is declining. However, at present, China's packaging market is still dominated by straight-line boxes. This is also a potential factor hindering the machinery manufacturing industry in China. So how can China's folder-gluer manufacturing industry drive the development of enterprises?
First, in terms of technology, we must constantly improve and innovate. Introduce and learn about foreign folder-gluer related technologies. According to the survey results, the current level of the glue-gluer technology in China is only equivalent to the level of the 60-70s of foreign advanced enterprises.
Second, in terms of talents, enterprises should cultivate professional glue-gluer technology talents and create opportunities for study abroad. It is understood that the current function of the folder gluer in China is relatively simple. Generally, it can only adapt to one or two common box types, and from the current situation, it can only produce large square boxes in large quantities, and the domestic folder gluer The probability of school failure is also high, and professional maintenance personnel and professional research are lacking. Therefore, the cultivation of professional talents is indispensable.
Third, in terms of scale, China's folder-gluer manufacturers are relatively small and relatively concentrated, and there is less communication between enterprises, which indirectly hinders the development of China's folder-gluers.
At the same time, China's folder-gluers are also lacking in other aspects. In terms of service life, there is a considerable gap with foreign countries. In terms of operation, there is a certain gap in the humanized operation of foreign folder-gluers, and it is not comparable to foreign countries in terms of automation.