The multi-functional laminating machine is to apply plastic adhesive to the plastic film and print it with paper as the substrate, and then press the rubber roller and the heating roller to form a product of paper and plastic.
Due to the thin and transparent plastic film on the surface of the printed product, the surface is smoother and brighter, which not only improves the gloss and fastness of the printed product, but also extends the service life of the printed product. At the same time, the plastic film is waterproof and Protection against dirt, abrasion, folds, and chemical corrosion.
Instant coating multi-functional laminating machine. The operation of this type of equipment includes three parts: gluing, drying, and hot pressing. The operation is higher. The advantage is that the quality of the finished product is reliable. Its fatal disadvantage is that the oily glue will affect the human body during processing Healthy gas, so this technology has been completely banned in developed countries such as Europe and the United States. Water-based adhesives are more environmentally friendly than oily ones, and their relative oily costs are higher.
Scope of application of multifunctional laminating machine:
The multi-functional laminating machine is suitable for laminating (over-filming) such as color printing, packaging paper, soft sheets, soft rubber plates, etc., to make the surface bright, colorful and waterproof.
Installed into a roll paper feeding device, it can be applied to the compounding of roll materials, and the water-based and oil-based dual-purpose machine can be customized according to user requirements.
Detailed description of multifunctional laminating machine:
1. The hot composite steel roller is processed by mirror surface, and the finished film is excellent.
2. Electronic automatic constant temperature device.
3. Unique design of hydraulic system, precise and stable.
4. The base, wall plate, etc. are made of cast iron, never deformed, to ensure that the accuracy will not be affected during the use and maintenance and replacement of parts.
5. The glue roller and glue roller are manufactured with precision. The roller surface concentricity error is controlled within 0.01mm to ensure even glue application while saving glue usage.
The power device of the vacuum laminator is just like the human heart continuously providing energy and maintaining the power of its work. Once the heart is damaged, the motivation will end. Therefore, it is important to protect the heart of the laminator. The power device of the laminator is the motor. It can be said that the motor is the heart of the laminator. If you want the laminator to last longer, the motor is the guarantee of the foundation. Therefore, as the power source for laminating machine operation, the maintenance and protection of the motor are the main links in the maintenance process.
Accurate operation and reasonable use of motors will extend the service life of the laminating machine, provide a higher utilization rate of the laminating machine, and save you some costs. It also reduces some burdens for manufacturers' after-sales service.
So how to reduce the loss of the motor and extend the life of the laminating machine; when using it, you should pay attention to the following items.
1. Clean up debris, dust on the motor, close to debris, and away from flammable and explosive materials.
2. Before starting, you should check whether the machine is rolling smoothly, whether it is stuck or blocked, and whether the belt connection is normal; if it is abnormal, you should never start the laminating machine continuously.
3. The voltage should be suitable for the extra voltage when it is started. It is not suitable to start the laminator if the voltage is too high or low; the general voltage value is around 5 to 10 percent of the extra voltage value.
4. After the motor breaks down, the power supply must be blocked and cannot be used continuously; a professional should be found to repair it.
Accurate operation of the vacuum laminating machine not only can prevent the machine from excessive losses, but also has a significant improvement effect on work efficiency. In fact, the production technicians with rich internships, with regard to the use and control of urgent equipment, can also make work more efficient. In today's increasing market competitiveness, how to save time and materials cost has become a topic that many companies pay attention to. Outstanding operation methods and equipment maintenance are undoubtedly effective methods to improve work efficiency.
Regarding the length of the motor life, it still depends on the standard operation of daily use and timely repairs. As long as you insist on accurate operation, protection and maintenance, then it is the lasting guarantee of the use of the laminating machine. Of course, the maintenance of other parts is also very important. Therefore, careful maintenance and protection is a good way to extend the life of the machine.
The quotation of the laminating machine uses pre-coated peritoneal technology for laminating processing, without gluing and drying parts. It has short process flow, compact structure, simple operation, low cost, large production flexibility, no solvent odor, no environmental pollution, The laminating quality is good, not only suitable for laminating processing of large quantities of printed products, but also suitable for laminating processing of small batches and scattered printed products such as automated desktop office systems, which has a promising future.
The quotation of the laminating machine is assisted by the four main parts of uncoated plastic film unwinding, automatic input of printed matter, hot-pressing zone compounding, and automatic rewinding, as well as mechanical transmission, flattening of pre-coated plastic film, vertical and horizontal slitting, computer control system, etc. Device composition. The automatic conveying mechanism can ensure that the printed products do not overlap and enter the composite part at an equal distance during transmission. Generally, pneumatic or friction methods are used to achieve control. The conveying is accurate and high precision. The same requirements can also be met when printed products with small composite width.
The principle of quotation of laminating machine:
(1) Using instant film as the cover can protect the paper. After the film is coated, the service life of the cover can be extended, especially for the students' textbooks, so the amount is increasing.
(2) Imprints are not easily destroyed. After being coated with a ready-to-use film, it can increase the color effect and protect the color printed graphics without being worn. This is conducive to the publishing house editors to make various art designs on the cover or printed surface according to their needs, so it also promotes the increase in usage.
(3) The production of coating film is beneficial. The production cost of the coating film in the coating is low, easy to start, and profitable, and the enterprise can benefit.
Laminating machine quotation to check whether the rotating parts are flexible.
After the above inspections are completed, start the motor for empty machine operation. If there are no other faults, perform the actual trial according to the following items.
① Install the required outlet molds and die nozzles as required.
②Adjust the temperature of each zone of the host as required.
③Inject cooling water into the sink.
④ Install the wire on the pay-off stand.
⑤Put the core through the horizontal wheel into the mold nozzle as required.
⑥The wire core is introduced into the take-up machine wheel through the traction wheel with the preset lead rope.
⑦ Start each machine and test it.
⑧Check whether the produced wire meets the standard. If there is no abnormality, normal production can be started.
The pre-coated film laminating machine is a special equipment for compounding printed materials with pre-coated plastic. Compared with the instant coating laminator, the biggest feature is that there is no sizing and drying parts, so this type of laminator is compact in structure, small in size, low in cost, easy to operate, and has good product quality stability.
The operation of the pre-coating film laminating machine includes three parts: gluing, drying and hot pressing. The operation is higher, and the advantage is that the quality of the finished product is reliable.
The principle of pre-coating film laminating machine:
(1) Using instant film as the cover can protect the paper. After the film is coated, the service life of the cover (or the surface of the printed product) can be extended, especially for the students' textbooks, so the amount is increasing.
(2) Imprints are not easily destroyed. After being coated with a pre-coated film, it can increase the color effect and protect the color printed graphics without being worn. This is conducive to the publishing house editors to make various art designs on the cover or printed surface according to their needs, so it also promotes the increase in usage.
(3) The production of coating film is beneficial. The production cost of the coating film in the coating is low, easy to start, and profitable, and the enterprise can benefit.
1. Structure and configuration points of pre-coating film laminating machine
2. Compared with the traditional laminating machine, the glue-free laminating machine does not need a glue unit, which saves the process and is economical and environmentally friendly; it does not require a drying tunnel, saving electricity and space.
3. No glue film, pre-coated film dual-purpose machine.
4. The heating roller is installed in the heating roller, and filled with heat conduction oil to make the temperature of the roller uniform and stable.
Manual type: manual paper feeding, automatic film lamination, automatic winding. After automatic winding, you can choose manual slitting or automatic slitting on the slitting machine.
The pre-coating laminating machine is a special equipment that combines printed materials with pre-coated plastic films. The main structure is composed of four parts: film unwinding, automatic input of printed materials, hot-press laminating, and automatic rewinding. Compared with the film machine, there is no need for adhesive coating and drying parts, so the structure is compact, small in size, low in cost, easy to operate, easy to use when starting, large production flexibility and high efficiency. The compounding of the pre-coated film and the paper printed matter only needs to be hot pressed. It is suitable for all kinds of laminating machines, laminating machines and plastic sealing machines with hot pressing function. No need to make any changes to the bridge type combination laminating machine of the glue-coated wet composite process, it can be completely coated with pre-coated film.
1. The automatic conveying mechanism of the printed product input part of the pre-coated laminating machine can ensure that the printed products do not overlap during the transmission and enter the composite part at an equal distance. Generally, pneumatic or friction mode is used to achieve control. The printed matter can also meet the above requirements.
2. The composite part of the pre-coating laminator includes a composite roller group and a calender roller group. The compound roller group is composed of heating pressure roller and silicone pressure roller. The hot pressure roller is a hollow roller, which is equipped with a heating device inside, and the surface is forged with hard chrome, and is polished and refined. The temperature of the hot roller is tracked by the sensor and corrected by the computer at any time. The compound pressure is adjusted by an eccentric cam mechanism Stepless adjustment. The calender roller group is basically the same as the composite roller group, that is, it is composed of a chrome-plated pressure roller and a silicone pressure roller, but without a heating device. The main function of the calender roller group of the pre-coating laminator is: after the pre-coated plastic film is combined with the printed matter by the composite roller group, the surface brightness is not high, and then the secondary extrusion of the calender roller group, the surface brightness and adhesion The intensity is greatly improved.
3. Transmission system The transmission system is driven by a high-power motor controlled by a computer. After one-stage gear reduction, it is driven by a three-stage chain to drive the movement of the paper feed mechanism and the rotation of the silicone pressure roller of the composite part and the calendering mechanism. The pressure roller set maintains a suitable working pressure under the action of steplessly adjusted pressure.
4. Computer control system The computer control system uses a microprocessor. The hardware configuration consists of a main board, digital key board, optical isolation board, power board, stepper motor power driver board, etc.