The laminating machine is a machine that combines paper documents with plastics; the key to the longevity of the machine lies in the usual correct operation and maintenance. The accuracy of the automatic laminator is very high, especially the surface accuracy and shopping degree of each roller. Once the slightest streaks, cracks, scratches, obscuration, or a slight roundabout deformation. All will affect the processing quality of the product, even not working properly. Therefore, it is very important to protect the automatic laminator carefully and carefully. Here are some knowledge. If you want to use the automatic laminating machine for a long time, you should always check the oil pipes, valves and cylinder plugs of the hydraulic system for oil leakage, and often check whether there is rubber or grease on the rubber roller. Scrub the glue and dust on the roller in time. The grounding of the machine and the insulation of electrical appliances should be ensured. The transmission parts and sliding surfaces of the machine should be regularly lubricated to ensure that the machine is in a good lubrication state. A comprehensive inspection of the machine should be carried out every year to find problems and solve problems in time In order to avoid more serious damage to the machine.
Let's take a look at what matters need to pay attention to when buying a laminating machine?
First, consider the range of applications you want. Depending on the desired application, the printing company may need a fully functional laminator (much more expensive) or a laminator with limited functionality (low cost and high benefit).
Second, the overall size. The maximum size required by your application will determine the width of the machine. The width of the laminating machine must be wide enough to accommodate the maximum printing width in order to maximize the output and production of the printer.
Third, whether heating is required. Your application will also determine whether your laminator is cold, a heat-assisted type heated only by the upper roll, or a whole-heated type (for encapsulation). Encapsulation involves applying heat-activated heat-sensitive films on both sides of the print. The finished product is cut, leaving a transparent edge around the print, so it is called encapsulation. Some applications require integral heating or the use of upper roller heating to better perform lamination. Therefore, it is important to consider whether the main application requires integral heating (encapsulation) or single-sided heating (pressure-sensitive adhesive). If the main job function is encapsulation, the cold roll laminator cannot be used.
Fourth, do you need the ability to install, and the maximum size of the substrate that the machine can install. If you just install it on the foam core, you won't need a wide installation gap. However, if you want to install on a thicker substrate, you will want a larger installation gap.
Fifth, do you need a roll-to-roll function. In some applications (such as car body stickers), a roll-to-roll function is required to ensure that the product can be delivered in the form of a coil.
Everyone is yearning for good and cheap goods. For the same reason, the reasonable price of vacuum laminating machine is also the first choice for every company that needs to use this type of equipment when purchasing goods. So, what are the factors that can affect the purchase price of the vacuum laminator? Now let's understand together.
1. Product type
In fact, the type of vacuum laminator is one of the important factors that determine its price. Due to the different characteristics of the products that require service, the production type of the laminator will also be different. If you exclude other factors that will affect the price of equipment, usually, the larger the volume of products that the equipment can serve and the higher the efficiency that needs to be provided, the greater the purchase price that will be spent.
2. Transportation costs
In fact, due to the issue involving freight, freight is also an important part of the purchase price. The distance between the manufacturer and the purchasing company usually directly affects the price of freight. Of course, the amount of transportation costs will also be affected by various external factors, including transportation methods, transportation routes, the size of equipment, and even the relationship between the manufacturing company and the transportation company. In the actual procurement activities, due to differences between companies, the transportation costs of vacuum laminators will also be somewhat different, resulting in different purchase prices for the same type of equipment.
3. Brand strength
Usually, the brand strength will also affect the purchase price of the vacuum laminator. The cost of purchasing the equipment of the first-class vacuum laminating machine production enterprises is usually greater than that of ordinary enterprises. This is mainly because companies with strong brand strength need to be equipped with a strong team and professional service personnel, and these costs will inevitably affect the purchase price of the company.
Of course, in addition to the above-mentioned product types, transportation costs, and brand strength, which will have a certain impact on the purchase price of the vacuum laminator, the after-sales problems of the machine, including the replacement and maintenance of various parts and components, will affect the purchase price. Affected. Of course, it is also recommended that purchasing companies choose manufacturers with guaranteed after-sales service for vacuum laminators.
The multi-functional laminating machine is to apply plastic adhesive to the plastic film and print it with paper as the substrate, and then press the rubber roller and the heating roller to form a product of paper and plastic.
Due to the thin and transparent plastic film on the surface of the printed product, the surface is smoother and brighter, which not only improves the gloss and fastness of the printed product, but also extends the service life of the printed product. At the same time, the plastic film is waterproof and Protection against dirt, abrasion, folds, and chemical corrosion.
Instant coating multi-functional laminating machine. The operation of this type of equipment includes three parts: gluing, drying, and hot pressing. The operation is higher. The advantage is that the quality of the finished product is reliable. Its fatal disadvantage is that the oily glue will affect the human body during processing Healthy gas, so this technology has been completely banned in developed countries such as Europe and the United States. Water-based adhesives are more environmentally friendly than oily ones, and their relative oily costs are higher.
Scope of application of multifunctional laminating machine:
The multi-functional laminating machine is suitable for laminating (over-filming) such as color printing, packaging paper, soft sheets, soft rubber plates, etc., to make the surface bright, colorful and waterproof.
Installed into a roll paper feeding device, it can be applied to the compounding of roll materials, and the water-based and oil-based dual-purpose machine can be customized according to user requirements.
Detailed description of multifunctional laminating machine:
1. The hot composite steel roller is processed by mirror surface, and the finished film is excellent.
2. Electronic automatic constant temperature device.
3. Unique design of hydraulic system, precise and stable.
4. The base, wall plate, etc. are made of cast iron, never deformed, to ensure that the accuracy will not be affected during the use and maintenance and replacement of parts.
5. The glue roller and glue roller are manufactured with precision. The roller surface concentricity error is controlled within 0.01mm to ensure even glue application while saving glue usage.
The power device of the vacuum laminator is just like the human heart continuously providing energy and maintaining the power of its work. Once the heart is damaged, the motivation will end. Therefore, it is important to protect the heart of the laminator. The power device of the laminator is the motor. It can be said that the motor is the heart of the laminator. If you want the laminator to last longer, the motor is the guarantee of the foundation. Therefore, as the power source for laminating machine operation, the maintenance and protection of the motor are the main links in the maintenance process.
Accurate operation and reasonable use of motors will extend the service life of the laminating machine, provide a higher utilization rate of the laminating machine, and save you some costs. It also reduces some burdens for manufacturers' after-sales service.
So how to reduce the loss of the motor and extend the life of the laminating machine; when using it, you should pay attention to the following items.
1. Clean up debris, dust on the motor, close to debris, and away from flammable and explosive materials.
2. Before starting, you should check whether the machine is rolling smoothly, whether it is stuck or blocked, and whether the belt connection is normal; if it is abnormal, you should never start the laminating machine continuously.
3. The voltage should be suitable for the extra voltage when it is started. It is not suitable to start the laminator if the voltage is too high or low; the general voltage value is around 5 to 10 percent of the extra voltage value.
4. After the motor breaks down, the power supply must be blocked and cannot be used continuously; a professional should be found to repair it.
Accurate operation of the vacuum laminating machine not only can prevent the machine from excessive losses, but also has a significant improvement effect on work efficiency. In fact, the production technicians with rich internships, with regard to the use and control of urgent equipment, can also make work more efficient. In today's increasing market competitiveness, how to save time and materials cost has become a topic that many companies pay attention to. Outstanding operation methods and equipment maintenance are undoubtedly effective methods to improve work efficiency.
Regarding the length of the motor life, it still depends on the standard operation of daily use and timely repairs. As long as you insist on accurate operation, protection and maintenance, then it is the lasting guarantee of the use of the laminating machine. Of course, the maintenance of other parts is also very important. Therefore, careful maintenance and protection is a good way to extend the life of the machine.
The quotation of the laminating machine uses pre-coated peritoneal technology for laminating processing, without gluing and drying parts. It has short process flow, compact structure, simple operation, low cost, large production flexibility, no solvent odor, no environmental pollution, The laminating quality is good, not only suitable for laminating processing of large quantities of printed products, but also suitable for laminating processing of small batches and scattered printed products such as automated desktop office systems, which has a promising future.
The quotation of the laminating machine is assisted by the four main parts of uncoated plastic film unwinding, automatic input of printed matter, hot-pressing zone compounding, and automatic rewinding, as well as mechanical transmission, flattening of pre-coated plastic film, vertical and horizontal slitting, computer control system, etc. Device composition. The automatic conveying mechanism can ensure that the printed products do not overlap and enter the composite part at an equal distance during transmission. Generally, pneumatic or friction methods are used to achieve control. The conveying is accurate and high precision. The same requirements can also be met when printed products with small composite width.
The principle of quotation of laminating machine:
(1) Using instant film as the cover can protect the paper. After the film is coated, the service life of the cover can be extended, especially for the students' textbooks, so the amount is increasing.
(2) Imprints are not easily destroyed. After being coated with a ready-to-use film, it can increase the color effect and protect the color printed graphics without being worn. This is conducive to the publishing house editors to make various art designs on the cover or printed surface according to their needs, so it also promotes the increase in usage.
(3) The production of coating film is beneficial. The production cost of the coating film in the coating is low, easy to start, and profitable, and the enterprise can benefit.
Laminating machine quotation to check whether the rotating parts are flexible.
After the above inspections are completed, start the motor for empty machine operation. If there are no other faults, perform the actual trial according to the following items.
① Install the required outlet molds and die nozzles as required.
②Adjust the temperature of each zone of the host as required.
③Inject cooling water into the sink.
④ Install the wire on the pay-off stand.
⑤Put the core through the horizontal wheel into the mold nozzle as required.
⑥The wire core is introduced into the take-up machine wheel through the traction wheel with the preset lead rope.
⑦ Start each machine and test it.
⑧Check whether the produced wire meets the standard. If there is no abnormality, normal production can be started.